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History
The materials
Moulding
Painting & gilding

Zelli Porcelain

igurative pottery dates back over 7,000 years. Porcelain is essentially 'vitriefied' or glass-like clay. Its characteristic translucency and lightness is achieved by firing to 1400 c. This was first achieved in China during the ninth century. For 800 years Europe sought to learn the secret of 'white gold'.
Frederick Bottger, an alchemist employed by the Elector of Saxony was the first European to make true porcelain at meissen, near Dresden, in l710. The secrets of its manufacture gradually spread to other parts of Europe resulting in the founding of new factories.

During the early c18th large Baroque piece, familiar from stately homes and some of the great national mueseum collections, became derigeur for every court in Europe. This cemented the fourtunes of the great manufacturies in Germany, that still dominate porcelain today.

As the century wore on, the manufacturies increasingly developed by personal and domestic piece in the Roccocco style. Porcelain took on a greater sophistication in painting and modelling to reflect this. While the huge vases and other neo classical pieces of the early part of the century have their impressive grandeur, the intimate and fantastically detailed plates, figures and table sets of the latter half of the century really established the ideal way to make use the inherent beauty of porcelain.

The next giant leap for porcelain came in the early twentieth century. Firstly, improved quality of clay, firing technique and range of paints allowed ever greater workmaship and artistry. Secondly, during the art nouveau and art deco eras porcelain was injected with a spirit of innovation, adventure and fun with continues to develop in the contemporary output of Meissen.

he materials
The three ingredients of porcelain are quartz, feldspar and kaolin. Because it is impossible to scan for impurities which could mar the fired piece until it is too late, huge trouble is taken to source the purest ingredients.
Water is first bubbled through the kaolin. It is then added to the ready mixed feldspar and quartz. The water is then pressed out and the remaining cake stored in conditions of fixed humidity until it has acquired the elasticity required for modelling - a minimum of 2 years.

oulding
Moulding When modelling figures, liquid porcelain (slip) is poured into several plaster of Paris moulds. Some complex figures may contain over 100 moulds which should be constantly replaced to maintain definition.
The inside of the mould is coated with the slip, the excess being poured out after 29-30 minutes when a crust has formed. When properly set the mould is removed and the basic figure is left to dry out normally taking about a week. All the other moulded parts and items such as flowers that have been made by hand are then joined to the body with slip. During the first firing of 24 hours at 950 c. all parts become fully integrated.

The completed model is then dipped in the glaze ( a yet weaker mixture of slip) before being fired again for 36 hours at a temperature of 1400 c. During the fireing, the plaster of Paris absorbs any remaining moisture and this results in shrinkage of about 20 %.

ainting and Gilding
Many colours change during the firing process and artists training to paint on porcelain must gain understanding of these changes in order to achieve a realistic outcome. An example is that after 48 hours firing at 850 c. a dull grey will be transformed into a brilliant green.
The final firing of any gold decoration is at 650 c. When leaving the kiln, this gilding is black and must be polished with agate to achieve its brilliance.

 

 
 
Copyright Zelli 2003, 2004

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